Fluid Mechanics & Aerodynamics

Fluid Mechanics & Aerodynamics

Experimental Investigation of the Influence of Blockage in Cooling Jet Hole on the Film Cooling Effectiveness in Gas Turbine Blades

Document Type : Original Article

Authors
1 Researcher, Shahid Sattari Aeronautical University of Science and Technology, Tehran, I.R. Iran.
2 Associate Professor, Shahid Sattari Aeronautical University of Science and Technology, Tehran, I.R. Iran.
Abstract
The blockage of the cooling jet hole is one of the problems that arises in the film cooling of gas turbines. It reduces the film cooling effectiveness and creates hot spots. In this research, by following the pattern of blockages created in the used turbine blades of G17-79 engines and after constructing its nearly cylindrical hole model, the required tests were conducted using a wind tunnel to investigate the effects of blockage. The desired tests were performed at four blowing ratios of 0.4, 0.5, 0.7, and 0.8 at the free stream Reynolds number of 10000, based on the jet hole diameter(Rejet). Thermal data acquisition was performed using infrared camera and the obtained results show that the cooling effectiveness decreases, in comparison to the holes which have no blockages. This reduction, is due to higher interaction of the jet flow with the cross flow which is due to increase of jet velocity at the jet exit. Also, by increasing the blowing ratio, the film cooling effectiveness decreases. However, at the blow ratio of 0.4, the highest effectiveness all over the investigate domain was observed
Keywords

Smiley face

[1]  Rezzag T, Jubran B A. A numerical study on the effect of hole inclination angle with imperfection on film cooling effectiveness. Turbomachinery Technical Conference and Exposition. 2019. DOI: 10.1115/GT2019-90490.
[7]  Liang S, Dong RL, Xu WW, Wei YQ. Numerical Analysis of Film Cooling Flow Dynamics and Thermodynamics for Perfect and Imperfect Cooling Holes. Journal of Applied Fluid Mechanics. 2024; 17(6): 1322–1338. DOI:10.47176/jafm.17.6.2251.
[8]  Taeibi-Rahni M, Ramezanizadeh M, Ganji D D, Darvan A, Ghasemi E, Soleimani S, Bararni H. Large-eddy simulations of three dimensional turbulent jet in a cross flow using a dynamic subgrid-scale eddy viscosity model with a global model coefficient. World Appl. Sci. J. 2010; 9(10): 1191–1200.
[9]  Walters D K, Leylek J H. A Detailed Analysis of Film- Cooling Physics: Part I — Streamwise Injection with Cylindrical Holes. J. Turbomach.  2000; 122(1): 102–112.
[10] Andreopoulos J, Rodi W. Experimental Investigation of Jets in a Crossflow. Journal of Fluid Mechanics. 1984; 138: 93-127, DOI 10.1017/S0022112084000057.
[11] Sykes R I, Parker S F, Lewellen W S. On the Vorticity Dynamics of a Turbulent Jet in a Crossflow. Journal of Fluid Mechanics. 1986; 168:393–413. DOI 10.1017/S0022112086000435.
[12] Ramezanizadeh M, Taeibi-Rahni M,  Saidi M H. Investigation of density ratio effects on normally injected cold jets into a hot cross flow. Archive of Applied Mechanics. 2007; 77(11): 835–847.
[13] Salimi M R, Ramezanizadeh M, Taeibi-Rahni M, Farhadi-Azar R. Film Cooling Effectiveness Enhancement Applying another Jet in the Upstream Neighbor of the Main Jet-Using LES Approach. Journal of Applied Fluid Mechanics. 2016; 9(1):33-42.
[14] Ramezanizadeh M, Saidi M H, Taeibi-Rahni M. Computational Simulation of Two-dimensional Turbulent Film Cooling, Using LES Approach and Considering Density Ratio Effects. Mechanics Aerospace Journal. 2007; 3(1): 91–103.
[15] Funazaki K I, Kawabata H, Takahashi D, Okita Y. Experimental and Numerical Studies on Leading Edge Film Cooling Performance: Effects of Hole Exit Shape and Freestream Turbulence. Proceedings of the ASME Turbo Expo. 2012; 4:1223–1233. DOI 10.1115/GT2012-68217.
[16] Wu H, Cheng H, Li Y, Rong C, Ding S. Effects of Side Hole Position and Blowing Ratio on Sister Hole Film Cooling Performance in a Flat Plate. Applied Thermal Engineering. 2016; 93:718–730. DOI 10.1016/j.applthermaleng.2015.09.118.
[17] Chang J, Du Y, Zheng S, Duan X, Liu Y. Performance Analysis of Different Influencing Factors on Film Cooling and the Internal Relations with Vortex Structures. AIP Adv. 2019; 9(7). DOI 10.1063/1.5110726.
[18] Zhang J, Zhang S, Wang C, Tan X. Recent Advances in Film Cooling Enhancement: A Review. Chinese Journal of Aeronautics. 2020; 33(4):1119–1136. DOI 10.1016/j.cja.2019.12.023.
[19] Heidmann J D, Ekkad S. A Novel Antivortex Turbine Film-Cooling Hole Concept. Journal of Turbomachinery. 2008; 130: 031020-1/9. DOI 10.1115/1.2777194.
[20] Zhang W, Zhu H R. Film Cooling Performance of the Staggered Arrangement of Auxiliary Holes and Main Holes on a Flat Plate. Journal of Applied Fluid Mechanics. 2021; 14(3): 741–752. DOI 10.47176/jafm.14.03.31933.
[21] Panda R K, Pujari A K, Gudla B. A Comparative Study of Film Cooling with Combined Impingement and Film Cooling. Journal of Applied Fluid Mechanics. 2023; 16(7):1386–1401. DOI 10.47176/jafm.16.07.1669.
[22] Jovanović M B, de Lange H C, Steenhoven A A. Influence of Hole Imperfection on Jet Cross Flow Interaction. International Journal of Heat and Fluid Flow. 2006; 27(1): 42–53.
[23] Jubran B A. Numerical Investigation of the Influence of a Hole Imperfection on Film Cooling Effectiveness. Int. J. Numer. Methods Heat Fluid Flow. 2009; 21: 46–60.
[24] Huang K, Zhang J, Tan X, Shan Y. Experimental Study on Film Cooling Performance of Imperfect Holes. Chinese Journal of Aeronautics. 2018; 31(6): 1215–1221. DOI 10.1016/j.cja.2018.04.001.
[25] Tian K, Wang J, Liu C, Yang L, Sundén B. Effect of Blockage Configuration on Film Cooling with and without Mist Injection. Energy.  2018; 153: 661-670. DOI 10.1016/j.energy.2018.04.050.
[26] Elnady T, Hassan I, Kadem L, Lucas T. Cooling Effectiveness of Shaped Film Holes for Leading Edge. Experimental Thermal and Fluid Science. 2013; 44: 649–661. DOI 10.1016/j.expthermflusci.2012.09.005.
[27] Moffat R J. Describing the Uncertainties in Experimental Results. Experimental Thermal and Fluid Science. 1988; 1(1):3–17.
[28] Ramezanizadeh M, Pouladrang Y. Experimental Investigation of Film Cooling Effectiveness Applying a Novel Integrated Compound Jets Design for the Jet Holes,” Modares Mechanical Engineering. 2018; 18(3): 302–310. (in Persian)
[29] Pouladrang Y. Experimental Study of the Effects of Jet hole Geometry on the Film Cooling Effectiveness in Gas Turbines. Shahid Sattari Aeronautical University of Science and Technology. 2017. (in Persian)
[30] Huang K, Cheng X, Yang X, Lei J, Ji W T, Tao W Q. Experimental and Numerical Investigation on the Film-Cooling a Gas Turbine Vane Pressure Side with Various Internal Rib Angles. Applied Thermal Engineering. 2024. DOI 10.1016/j.applthermaleng.2023.122100.
[31] Zhang C, Wang J, Liu X, Song L, Li J, Feng Z. Experimental and Numerical Study on the Flat-Plate Film Cooling Enhancement Using the Vortex Generator Downstream for the Fan-Shaped Hole Configuration. Journal of Turbomachinery. 2020; 142(3): 13.
[32] Rallabandi A P, Grizzle J, Han J. “Effect of Upstream Step on Flat Plate Film-Cooling Effectiveness Using PSP. Journal of ASME Turbomachinery. 2011; 133(4): 041024–1/8. DOI 10.1115/1.4002422.
Volume 14, Issue 2 - Serial Number 36
Autumn and Winter
February 2026
Pages 37-50

  • Receive Date 10 December 2025
  • Revise Date 21 January 2026
  • Accept Date 05 February 2026
  • Publish Date 20 February 2026